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Technical Paper

“Hot Tube Test”-Analysis of Lubricant Effect on Diesel Engine Scuffing

1984-02-01
840262
To prevent engine scuffing in the field a new laboratory test called the Hot Tube Test has been established in order to evaluate the high temperature stability of diesel engine oils. In a strip mining application field test using 47 bulldozers powered by the same engine type, half of the engines suffered from piston scuffing failures when operated on a variety of commercially available API CD quality SAE 30 Grade engine oils. All the field test oils have been investigated using the Hot Tube Test, and an analysis of the results indicates that it would be possible to accurately predict scuffing failures by this test method. Furthermore, the reliability of this analysis has been verified by bench engine testing on reference oils. The reasons why the Hot Tube Test predicts the anti-scuffing performance of engine oils are discussed.
Technical Paper

“Herschel-Quincke Spiral” A New Interference Silencer

2003-05-05
2003-01-1722
Over the last ten years there has been a steady growth in the market share of light-duty diesel engines, especially in Europe. At the same time, a general trend in petrol engine development has been seen, in which normal aspirated engines are being replaced by downsized turbocharged engines. Therefore, NVH engineers have to deal with new challenges. Turbochargers produce an aerodynamic noise in the frequency range above 1000Hz, which might influence the exterior and interior noise level. As a result, the additional requirement for acoustical components to reduce this flow noise is going to pose an increasing challenge for air intake system suppliers. This paper describes a new design of well-known wide band silencer first mentioned by A. Selamet, N.S.Dickey and J.M.Novak [1,2]. The silencer works according to the interference principle. The sound is guided into two or more parallel pipes of different lengths.
Technical Paper

“GoldDrive”-Infinite Variable Drive Consisting of Fixed Displacement Pumps & Motors

2000-09-11
2000-01-2544
1 “GoldDrive” is an infinite variable, bi-directional drive consisting of hydraulic fixed displacement pumps and motors. As a matter of fact “GoldDrive” is the hydraulic equivalent of the mechanical differential. The idea behind the development of “GoldDrive” is to overcome the limitation of starting torque. According to the traditional equation, torque is equal to power over speed and as a result, we need an infinite amount of torque to start a load at zero output speed. The solution is Slippage, slippage of electrical, mechanical, hydraulic and pneumatic transmissions. “GoldDrive” enables us to achieve maximum efficiency and starting torque at zero output speed without slippage.
Technical Paper

“Fuel Flow Method2” for Estimating Aircraft Emissions

2006-08-30
2006-01-1987
In recent years there has been increasing interest in quantifying the emissions from aircraft in order to generate inventories of emissions for climate models, technology and scenario studies, and inventories of emissions for airline fleets typically presented in environmental reports. The preferred method for calculating aircraft engine emissions of NOx, HC, and CO is the proprietary “P3T3” method. This method relies on proprietary airplane and engine performance models along with proprietary engine emissions characterizations. In response and in order to provide a transparent method for calculating aircraft engine emissions non proprietary fuel flow based methods 1,2,3 have been developed. This paper presents derivation, updates, and clarifications of the fuel flow method methodology known as “Fuel Flow Method 2”.
Technical Paper

“Fatigue Behavior of Sheet Steels for Automotive Industry”

1992-11-01
921439
Carbon and rephosphorized pre-strained sheet steels for cold drawing forming operations were studied and the tensile, high cycle fatigue and fatigue crack propagation properties were determined. The fatigue limit was found to be higher for 20% than for 1% pre-strained condition. Threshold stress intensity factors (▵Ků) of 5.29 MPa. m1/2 for rephosphorized steel and 7.07 MPa. m1/2 for carbon steel. Critical crack lenghts were calculated by ▵Ků and fatigue limit data using the Lukas-Klesnil short-crack criterion. Through fractographic analysis it was possible to determine the general behavior of tested materials near threshold.
Technical Paper

“Fair” Comparison of Powertrain Configurations for Plug-In Hybrid Operation Using Global Optimization

2009-04-20
2009-01-1334
Plug-in Hybrid Electric Vehicles (PHEVs) use electric energy from the grid rather than fuel energy for most short trips, therefore drastically reducing fuel consumption. Different configurations can be used for PHEVs. In this study, the parallel pre-transmission, series, and power-split configurations were compared by using global optimization. The latter allows a fair comparison among different powertrains. Each vehicle was operated optimally to ensure that the results would not be biased by non-optimally tuned or designed controllers. All vehicles were sized to have a similar all-electric range (AER), performance, and towing capacity. Several driving cycles and distances were used. The advantages of each powertrain are discussed.
Technical Paper

“Experimental Investigations on NOx Reduction Using Antioxidant Additives in Conjunction with SCR in a Diesel Engine Powered by Ricinus Communis Biodiesel”

2023-11-10
2023-28-0059
The current study has concentrated on discovering and developing clean alternative energy sources like biodiesel and employing novel methods to reduce harmful emissions and enhance engine performance behavior. The consumption of biodiesel in diesel engines reduces the emissions from the tailpipe, but some researchers claim that it actually produces more NOx pollution than engines that run on regular diesel, which limits the use of biodiesel. In this study, Ricinus communis biodiesel was generated through transesterification process, and its fuel properties were assessed. The employ of biodiesel in diesel engines minimize exhaust emissions; however, multiple investigators claim that the consumption of biodiesel generates greater amounts of nitrogen oxide pollutants than diesel-fueled engines, which limits the possibility of biodiesel usage.
Technical Paper

“EVO: New Metallic Substrate Development for Commercial Vehicle and Non-Road Applications”

2021-09-22
2021-26-0211
Affordable, efficient and durable catalytic converters for the Commercial Vehicle and Non-Road industry in all countries are required to reduce vehicle emissions under real world driving conditions and fulfill future legal requirements. Specially for India traffic conditions and payload to engine size conditions new cost-effective solutions are needed to participate in a cleaner and healthier environment. Metallic substrates with structured foils like the Transversal StructureTM (TS) or the Longitudinal StructureTM (LS) have been proved to be capable of improving conversion behavior, even with smaller catalyst size. Now Vitesco Technologies is developed a new Substrate for Heavy duty applications that specifically maintains the geometric surface area at a very high level and improves further the mass transport of the pollutants, which potentially leads together to very high pollutant conversion rates.
Technical Paper

“Dynamic Analysis of Cabin Tilting System of Heavy Trucks Using ADAMS-View for Development of a Software Interface for Optimization”

2008-10-07
2008-01-2683
Design of a Cabin Tilting System of heavy trucks, a multi degree of freedom mechanism, is a challenge. Factors like adequate tilting angle, cabin styling, packaging, non interference of tilting system with ride comfort, forces in the system, specifications of the hydraulic system, are all very important for designing the system. Numerous considerations make the design process highly iterative hence longer design time. This paper primarily focuses on Kinematics and Dynamic analysis of the system in ADAMS and validation of system with real time testing results. Intention of this work is to make a parametric ADAMS model and link it to a Knowledge Based Engineering application to facilitate designer to quickly carry out design iterations for reducing development time. The Knowledge Based Engineering software is made using object oriented language called ‘Object Definition Language’ which has been developed using C and C++ software languages.
Technical Paper

“Doing More with Less” - The Fuel Economy Benefits of Cooled EGR on a Direct Injected Spark Ignited Boosted Engine

2010-04-12
2010-01-0589
Due to the rising costs of fuel and increasingly stringent regulations, auto makers are in need of technology to enable more fuel-efficient powertrain technologies to be introduced to the marketplace. Such powertrains must not sacrifice performance, safety or driver comfort. Today's engine and powertrain manufacturers must, therefore, do more with less by achieving acceptable vehicle performance while reducing fuel consumption. One effective method to achieve this is the extreme downsizing of current direct injection spark ignited (DISI) engines through the use of high levels of boosting and cooled exhaust gas recirculation (EGR). Key challenges to highly downsized gasoline engines are retarded combustion to prevent engine knocking and the necessity to operate at air/fuel ratios that are significantly richer than the stoichiometric ratio.
Technical Paper

“Cromard” Thin Wall Steel Liners and Hard Chrome Plated Liners for High Production Gasoline and Diesel Engines

1964-01-01
640361
This paper, confined to the application of hard chrome plated liners to high-speed four-stroke diesel and gasoline engines, illustrates the increase in their popularity in the United Kingdom, and the advanced production methods which make this economically possible. The need for balanced engine life has long been apparent and is even more important today, the growth of motor transport having outstripped repair facilities. Iron bore life has been surpassed by improvement in the life of other component parts in the modern diesel engine. The provision of hard chrome plated liners can restore the balance. Further development and turbocharging of diesel engines has shown the need for a bore material capable of preventing scuffing and galling at elevated temperatures. Hard chrome has already proved itself in four-stroke engines under these conditions.
Technical Paper

“Chamfer Analysis for Smooth Diagonal Shifting by Using ‘Creo-MECHANISM’ Tool”

2023-10-31
2023-01-1676
In current competitive automobile sector, gear shift quality has become significant factor for vehicle evaluation. OEMs are sensibly focusing on improving gear shift quality to meet customer’s expectations. Though there are different gear shifting habits in different drivers, diagonal shifting is the fastest way of shifting gears in manual transmission vehicle. So the components linked with shift system should be designed to facilitate smooth diagonal gear shift pattern. This paper enlightens the process of defining chamfers on internal gear shifting components for smooth diagonal shifting movement of gear shift lever. It is hard to define chamfers by analytical or practical approach. Creo-mechanism is very useful simulation tool which can be used to understand diagonal shift patterns and to define the chamfers.
Technical Paper

“Catalytic Engine” NOx Reduction of Diesel Engines with New Concept Onboard Ammonia Synthesis System

1992-02-01
920469
Ammonia is one of the most useful compounds that react with NOx selectively on a catalyst, such as V2O5-TiO2, under oxygen containing exhaust gas. However ammonia cannot be stored because of its toxicity for the small power generator in populated areas or for the diesel vehicles. A new concept for NOx reduction in diesel engine using ammonia is introduced. This system is constructed from the hydrogen generator by fuel reformer, the ammonia synthesizer, SCR catalyst for NOx reduction and the gas injection system of reformed gas into the cylinder. Experimental results show that, the SCR catalyst provides a very high rate of NOx reduction, reformed gas injection into cylinder is very effective for particulate reduction. WHEN CONSIDERING INTERNAL COMBUSTION ENGINES of the 1990's the question of how to harmonize the engine with the natural environments is one of the greatest problems. The internal combustion engine changes a substance into energy via its explosive combustion.
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